0.6-4.0mm thickness JZ50 series leveling machine

This is FULL automatic 4-high roller leveling machine, roller gap adjusted by electric, so operator just need to set producing data in the HMI then it can adjust leveling roller gap automatically don’t need to crank the two hand wheels to adjust leveler’s straightening performance for manual model leveler. It equip with 19pcs×φ50mm(upper 9pcs/lower 10pcs) leveling rollers.

Material can be processed:
All kinds metal plate work-piece, such as low carbon steel, Aluminum, copper, stainless steel, high tensile steel etc.

Use area:  
Perforated metal sheet, clutch parts, lock panels, knives, automobile and motorcycle metal accessories, stamping parts, and electrical metal parts etc.
 
4-high roller leveling machine process principle
It’s based on “Bauschinger effect”, metal sheet was repeatedly twisted to make metal fiber gradually consistent, eliminate internal stress, restore and improve the flatness of work-pieces. So as to get ready for the subsequent process such as bending, welding and other processing procedures.
steel plate leveling machine


Machine main feature
 
  1. It's four-high roller level precious leveling machine, there are two columns backup rollers(Japan export roller bearings) uniformly distributed upper and lower leveling roller sets, making leveling rollers bears pressure in balance.. All rollers were well processed to ensure leveling accuracy.
 
  1. It equip with 19pcs×φ50mm leveling rollers(upper 9ps/lower 10pcs), all leveling rollers adopt high quality bearing steel, finished quenching and tempering, precious machining, hard chrome plating, grinding etc. Surface hardness comes HRC58±2°(chrome layer thickness ≥0.05mm)
 
  1. All gears adopt material of 20CrMnTi, finished forging, tempering, surface carburization, precious grinding etc. coming to grade IT6.
 
  1. Main bearings are Shielded and sealed NSK bearing made in JAPAN, it can well reserve itself stocked lubrication oil and prevent dust enters, so it doesn’t need to add lubrication oil on bearings.
 
  1. Roller gap was adjusted by electric via HMI, it can set, modify and reserve data in HMI’s main page, so operators just need to set producing data in the HMI.
 
  1. Main power transmission method: AC motor+ speed reducer+ universal joints which is flexible connection and transmission, so it runs smoothly and low noise.

Additional Information

JZ50-Z series NC precious roller leveler
MODEL JZ50-400Z JZ50-600Z JZ50-800Z JZ50-1000Z JZ50-1300Z JZ50-1600Z
Material Max. width 400mm 600mm 800mm 1000mm 1300mm 1600mm
Leveling roller diameter 50mm
Material Max. thickness 4mm
Leveling capacity 0.6-4.0mm
Leveling roller quantity 21pcs(Upper 10pcs/Lower 11pcs)
Min. work-piece size 15 x 100mm
Backup roller column Both two columns upper and lower leveling roller set Both three columns upper and lower leveling roller set Both four columns upper and lower leveling roller set Both five columns upper and lower leveling roller set Both six columns upper and lower leveling roller set Both seven columns upper and lower leveling roller set
Leveling roller gap adjust method Four points auto. Adjust driven by servo motors
Leveling speed 0-12m/min
Voltage AC 3 Phase 380V 50HZ(Or local voltage

Remarks:

JZ50-600Z, "50' means leveling roller diameter is φ50mm, "600" means suitable for Max. 600mm width material, "Z" means automatically adjust roller gap.