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3.0-12.0mm thickness JZ100-Z series metal plate leveling machine

It’s fully automatic four-high roller leveler machine, it equip with larger diameter(φ100mm) leveling rollers, so it’s more suitable for thick metal plates.

Material can be processed:
All kind of Steel, Aluminum, copper, stainless steel, mesh sheet, laser cut plate, alloy plate and other metal plate products.

Use area:  
Vehicle metal parts, aviation metal parts, high-speed train parts, chain board, saw blade, stamping parts, sheet metal parts, furniture metal parts and electrical appliances parts fabrication etc.
 
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It equip with a large number of leveling rollers arranged in multi-layers and a very small spacing between each other, then based on "Bauschinger effect", sheet metal was repeatedly twisted to make metal fiber gradually consistent, eliminate internal stress, restore and improve the flatness. The stagger arranged support rollers ensure leveling rollers bearing heavy pressure in balance without bending deformation, keeping the whole equipment have enough rigidity. Upper and lower support roller column & upper and lower leveling roller group making up four-high layers structure, ensuring stable, efficient and high-quality leveling performance.
 
3.0-12.0mm thickness JZ100-Z series metal plate leveling machine
Machine main feature
It's four-high roller level precious leveling machine, there are both support assistant roller set upper and lower leveling roller set. All rollers were well processed to ensure leveling accuracy.

All leveling rollers adopt high quality bearing steel, finished quenching and tempering, precious machining, hard chrome plating, grinding etc. Surface hardness comes 58±2°(chrome layer thickness ≥0.05mm)

All backup roller(support roller) adopt Japan export roller bearings. There are 2 columns or more columns backup rollers uniformly distributed upper and lower leveling roller sets, making leveling rollers bears pressure in balance.

All gears adopt material of 20CrMnTi, finished forging, tempering, surface carburization, precious grinding etc. coming to grade IT6.

Main bearings are Shielded and sealed NSK bearing made in JAPAN, it can well reserve itself stocked lubrication oil and prevent dust enters, so it doesn’t need to add lubrication oil on bearings.

Roller gap adjusted by electric, so operator just need to set producing data in the HMI then it can adjust leveling roller gap automatically don’t need to crank the two hand wheels to adjust leveler’s straightening performance for manual model leveler.

High precision and perfect working performance


3.0-12.0mm thickness JZ100-Z series metal plate leveling machine
 

Additional Information

JZ100-Z series NC precious roller leveler
MODEL JZ100-400Z JZ100-600Z JZ100-800Z JZ100-1000Z JZ100-1300Z JZ100-1600Z
Material Max. width 400mm 600mm 800mm 1000mm 1300mm 1600mm
Leveling roller diameter 100mm
Material Max. thickness 12mm
Leveling capacity 3.0-12.0mm
Leveling roller quantity 19pcs(Upper 9pcs/Lower 10pcs)
Min. work-piece size 60 x 180mm
Backup roller column Both two columns upper and lower leveling roller set Both three columns upper and lower leveling roller set Both four columns upper and lower leveling roller set Both five columns upper and lower leveling roller set Both six columns upper and lower leveling roller set Both seven columns upper and lower leveling roller set
Leveling roller gap adjust method Four points auto. Adjust driven by servo motors
Leveling speed 0-12m/min
Voltage AC 3 Phase 380V 50HZ(Or local voltage）

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